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13715cam a22003737a 4500 |
| 003 - CONTROL NUMBER IDENTIFIER |
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CITU |
| 005 - DATE AND TIME OF LATEST TRANSACTION |
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20241209091229.0 |
| 008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION |
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| fixed length control field |
241209b ||||| |||| 00| 0 eng d |
| 020 ## - INTERNATIONAL STANDARD BOOK NUMBER |
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| International Standard Book Number |
9781119689911 |
| Qualifying information |
(paperback) |
| 020 ## - INTERNATIONAL STANDARD BOOK NUMBER |
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| Cancelled/invalid ISBN |
9781119690009 |
| Qualifying information |
(adobe pdf) |
| 020 ## - INTERNATIONAL STANDARD BOOK NUMBER |
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| Cancelled/invalid ISBN |
9781119689980 |
| Qualifying information |
(epub) |
| 041 ## - LANGUAGE CODE |
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| Language code of text/sound track or separate title |
eng |
| 042 ## - AUTHENTICATION CODE |
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| Authentication code |
pcc |
| 050 00 - LIBRARY OF CONGRESS CALL NUMBER |
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| Classification number |
TH4524 |
| Item number |
.S65 2024 |
| 082 00 - DEWEY DECIMAL CLASSIFICATION NUMBER |
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| Classification number |
660/.2815 |
| Edition number |
23/eng/20230520 |
| 100 1# - MAIN ENTRY--PERSONAL NAME |
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| Preferred name for the person |
Smith, Robin |
| Titles and other words associated with a name |
(Chemical engineer), |
| Relator term |
author. |
| 245 10 - TITLE STATEMENT |
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| Title |
Process plant design / |
| Statement of responsibility, etc |
Robin Smith. |
| 263 ## - PROJECTED PUBLICATION DATE |
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| Projected publication date |
2310 |
| 264 #1 - PUBLICATION, DISTRIBUTION, ETC. (IMPRINT) |
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| Place of publication, distribution, etc |
Hoboken, NJ : |
| Name of publisher, distributor, etc |
John Wiley & Sons, Ltd., |
| Date of publication, distribution, etc |
2024. |
| 300 ## - PHYSICAL DESCRIPTION |
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| Extent |
x, 536 pages : |
| Other physical details |
illustrations; |
| Dimensions |
28 cm |
| 336 ## - CONTENT TYPE |
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| Content type term |
text |
| Content type code |
txt |
| Source |
rdacontent |
| 337 ## - MEDIA TYPE |
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| Media type term |
unmediated |
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n |
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rdamedia |
| 338 ## - CARRIER TYPE |
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| Carrier type term |
volume |
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nc |
| Source |
rdacarrier |
| 500 ## - GENERAL NOTE |
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| General note |
Includes index. |
| 504 ## - BIBLIOGRAPHY, ETC. NOTE |
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| Bibliography, etc |
Includes bibliographical references and index. |
| 505 0# - CONTENTS |
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| Formatted contents note |
Table of Contents<br/>Preface xi<br/><br/>Acknowledgments xiii<br/><br/>Nomenclature xv<br/><br/>About the Companion Website xix<br/><br/>1 Chemical Process Projects 1<br/><br/>1.1 The Process Plant Design Problem 1<br/><br/>1.2 Continuous and Batch Processes 2<br/><br/>1.3 New Design and Retrofit 3<br/><br/>1.4 Hazard Management in Process Plant Design 4<br/><br/>1.5 Project Phases 4<br/><br/>1.6 Chemical Process Projects – Summary 5<br/><br/>References 6<br/><br/>2 Process Economics 7<br/><br/>2.1 Capital Cost Estimates 7<br/><br/>2.2 Class 5 Capital Cost Estimates 8<br/><br/>2.3 Class 4 Capital Cost Estimates 9<br/><br/>2.4 Class 3 to Class 1 Capital Cost Estimates 15<br/><br/>2.5 Capital Cost of Retrofit 15<br/><br/>2.6 Annualized Capital Cost 16<br/><br/>2.7 Operating Cost 17<br/><br/>2.8 Economic Evaluation 20<br/><br/>2.9 Investment Criteria 23<br/><br/>2.10 Process Economics − Summary 23<br/><br/>Exercises 24<br/><br/>References 25<br/><br/>3 Development of Process Design Concepts 27<br/><br/>3.1 Formulation of Design Problems 27<br/><br/>3.2 Evaluation of Performance 27<br/><br/>3.3 Optimization of Performance 28<br/><br/>3.4 Approaches to the Development of Design Concepts 29<br/><br/>3.5 Screening Design Options 32<br/><br/>3.6 Influencing the Design as the Project Progresses 33<br/><br/>3.7 Development of Process Design Concepts – Summary 34<br/><br/>References 35<br/><br/>4 Heating Utilities 37<br/><br/>4.1 Process Heating and Cooling 38<br/><br/>4.2 Steam Heating 39<br/><br/>4.3 Water Treatment for Steam Generation 44<br/><br/>4.4 Steam Generation from the Combustion of Fuels 45<br/><br/>4.5 Steam Generation from Electrical Energy 48<br/><br/>4.6 Gas Turbines 50<br/><br/>4.7 Steam Turbines 51<br/><br/>4.8 Steam Distribution 55<br/><br/>4.9 Steam Heating Limits 64<br/><br/>4.10 Fired Heaters 64<br/><br/>4.11 Other Heat Carriers 68<br/><br/>4.12 Heating Utilities – Summary 74<br/><br/>Exercises 74<br/><br/>References 76<br/><br/>5 Cooling Utilities 77<br/><br/>5.1 Waste Heat Steam Generation 77<br/><br/>5.2 Once-Through Cooling Water Systems 77<br/><br/>5.3 Recirculating Cooling Water Systems 78<br/><br/>5.4 Air Coolers 80<br/><br/>5.5 Refrigeration 82<br/><br/>5.6 Choice of a Single Component Refrigerant for Compression Refrigeration 88<br/><br/>5.7 Mixed Refrigerants for Compression Refrigeration 89<br/><br/>5.8 Absorption Refrigeration 93<br/><br/>5.9 Indirect Refrigeration 93<br/><br/>5.10 Cooling Utilities − Summary 94<br/><br/>Exercises 95<br/><br/>References 96<br/><br/>6 Waste Treatment 97<br/><br/>6.1 Aqueous Emissions 97<br/><br/>6.2 Primary Wastewater Treatment Processes 101<br/><br/>6.3 Biological Wastewater Treatment Processes 104<br/><br/>6.4 Tertiary Wastewater Treatment Processes 109<br/><br/>6.5 Atmospheric Emissions 109<br/><br/>6.6 Treatment of Solid Particulate Emissions to Atmosphere 111<br/><br/>6.7 Treatment of VOC Emissions to Atmosphere 114<br/><br/>6.8 Treatment of Sulfur Emissions to Atmosphere 120<br/><br/>6.9 Treatment of Oxides of Nitrogen Emissions to Atmosphere 123<br/><br/>6.10 Treatment of Combustion Emissions to Atmosphere 124<br/><br/>6.11 Atmospheric Dispersion 127<br/><br/>6.12 Waste Treatment − Summary 128<br/><br/>Exercises 128<br/><br/>References 129<br/><br/>7 Reliability, Maintainability, and Availability Concepts 131<br/><br/>7.1 Reliability, Maintainability, and Availability 131<br/><br/>7.2 Reliability 133<br/><br/>7.3 Repairable and Non-repairable Systems 136<br/><br/>7.4 Reliability Data 139<br/><br/>7.5 Maintainability 141<br/><br/>7.6 Availability 143<br/><br/>7.7 Process Shut-down for Maintenance 144<br/><br/>7.8 Reliability, Maintainability, and Availability Concepts − Summary 145<br/><br/>Exercises 145<br/><br/>References 146<br/><br/>8 Reliability, Maintainability, and Availability of Systems 147<br/><br/>8.1 System Representation 147<br/><br/>8.2 Reliability of Series Systems 147<br/><br/>8.3 Reliability of Parallel Systems 149<br/><br/>8.4 Availability of Parallel Systems 153<br/><br/>8.5 Availability of Series Systems 153<br/><br/>8.6 Redundancy 156<br/><br/>8.7 k-out-of-n Systems 159<br/><br/>8.8 Common Mode Failure 161<br/><br/>8.9 Capacity 166<br/><br/>8.10 Reliability, Availability, and Capacity 169<br/><br/>8.11 Monte Carlo Simulation 169<br/><br/>8.12 Reliability, Maintainability, and Availability of Systems − Summary 172<br/><br/>Exercises 172<br/><br/>References 174<br/><br/>9 Storage Tanks 175<br/><br/>9.1 Feed, Product, and Intermediate Storage 175<br/><br/>9.2 Intermediate (Buffer) Storage and Process Availability 177<br/><br/>9.3 Optimization of Intermediate Storage 181<br/><br/>9.4 Storage Tanks − Summary 182<br/><br/>Exercise 182<br/><br/>References 183<br/><br/>10 Process Control Concepts 185<br/><br/>10.1 Control Objectives 185<br/><br/>10.2 The Control Loop 185<br/><br/>10.3 Measurement 186<br/><br/>10.4 Control Signals 187<br/><br/>10.5 The Controller 187<br/><br/>10.6 Final Control Element 191<br/><br/>10.7 Feedback Control 195<br/><br/>10.8 Cascade Control 197<br/><br/>10.9 Split Range Control 198<br/><br/>10.10 Limit and Selector Control 200<br/><br/>10.11 Feedforward Control 201<br/><br/>10.12 Ratio Control 204<br/><br/>10.13 Computer Control Systems 205<br/><br/>10.14 Digital Control 207<br/><br/>10.15 Safety Instrumented Systems 210<br/><br/>10.16 Alarms and Trips 211<br/><br/>10.17 Representation of Control Systems 211<br/><br/>10.18 Process Control Concepts – Summary 215<br/><br/>Exercise 215<br/><br/>References 216<br/><br/>11 Process Control – Flowrate and Inventory Control 217<br/><br/>11.1 Flowrate Control 217<br/><br/>11.2 Inventory Control of Individual Operations 217<br/><br/>11.3 Inventory Control of Series Systems 223<br/><br/>11.4 Inventory Control of Recycle Systems 226<br/><br/>11.5 Flowrate and Inventory Control – Summary 227<br/><br/>References 228<br/><br/>12 Process Control – Degrees of Freedom 229<br/><br/>12.1 Degrees of Freedom and Process Control 229<br/><br/>12.2 Degrees of Freedom for Process Streams 231<br/><br/>12.3 Individual Single-Phase Operations 233<br/><br/>12.4 Heat Transfer Operations with No Phase Change 237<br/><br/>12.5 Pumps and Compressors 241<br/><br/>12.6 Equilibrated Multiphase Operations 243<br/><br/>12.7 Control Degrees of Freedom for Overall Processes 246<br/><br/>12.8 Degrees of Freedom – Summary 256<br/><br/>Exercises 256<br/><br/>References 257<br/><br/>13 Process Control – Control of Process Operations 259<br/><br/>13.1 Pump Control 259<br/><br/>13.2 Compressor Control 262<br/><br/>13.3 Heat Exchange Control 267<br/><br/>13.4 Furnace Control 271<br/><br/>13.5 Flash Drum Control 274<br/><br/>13.6 Absorber and Stripper Control 274<br/><br/>13.7 Distillation Control 278<br/><br/>13.8 Reactor Control 291<br/><br/>13.9 Control of Process Operations – Summary 301<br/><br/>Exercises 301<br/><br/>References 302<br/><br/>14 Process Control – Overall Process Control 303<br/><br/>14.1 Illustrative Example of Overall Process Control Systems 303<br/><br/>14.2 Synthesis of Overall Process Control Schemes 310<br/><br/>14.3 Procedure for the Synthesis of Overall Process Control Schemes 311<br/><br/>14.4 Evolution of the Control Design 323<br/><br/>14.5 Process Dynamics 324<br/><br/>14.6 Overall Process Control – Summary 325<br/><br/>Exercises 325<br/><br/>References 328<br/><br/>15 Piping and Instrumentation Diagrams – Piping and Pressure Relief 329<br/><br/>15.1 Piping and Instrumentation Diagrams 329<br/><br/>15.2 Piping Systems 330<br/><br/>15.3 Pressure Relief 335<br/><br/>15.4 Relief Device Arrangements 338<br/><br/>15.5 Reliability of Pressure Relief Devices 341<br/><br/>15.6 Location of Relief Devices 345<br/><br/>15.7 P&ID Piping and Pressure Relief – Summary 346<br/><br/>Exercises 346<br/><br/>References 348<br/><br/>16 Piping and Instrumentation Diagrams – Process Operations 349<br/><br/>16.1 Pumps 349<br/><br/>16.2 Compressors 355<br/><br/>16.3 Heat Exchangers 359<br/><br/>16.4 Distillation 361<br/><br/>16.5 Liquid Storage 366<br/><br/>16.6 P&ID Process Operations – Summary 373<br/><br/>Exercises 373<br/><br/>References 374<br/><br/>17 Piping and Instrumentation Diagrams – Construction 375<br/><br/>17.1 Development of Piping and Instrumentation Diagrams 375<br/><br/>17.2 A Case Study 376<br/><br/>17.3 P&ID Construction – Summary 387<br/><br/>References 387<br/><br/>18 Materials of Construction 389<br/><br/>18.1 Mechanical Properties 389<br/><br/>18.2 Corrosion 392<br/><br/>18.3 Corrosion Allowance 393<br/><br/>18.4 Commonly Used Materials of Construction 393<br/><br/>18.5 Criteria for Selection of Materials of Construction 397<br/><br/>18.6 Materials of Construction – Summary 398<br/><br/>References 398<br/><br/>19 Mechanical Design 399<br/><br/>19.1 Stress, Strain, and Deformation 399<br/><br/>19.2 Combined Stresses 423<br/><br/>19.3 Spherical Vessels Under Internal Pressure 426<br/><br/>19.4 Cylindrical Vessels Under Internal Pressure 428<br/><br/>19.5 Design of Heads for Cylindrical Vessels Under Internal Pressure 431<br/><br/>19.6 Design of Vertical Cylindrical Pressure Vessels Under Internal Pressure 434<br/><br/>19.7 Design of Horizontal Cylindrical Pressure Vessels Under Internal Pressure 439<br/><br/>19.8 Buckling of Cylindrical Vessels Due to External Pressure and Axial Compression 445<br/><br/>19.9 Welded and Bolted Joints 448<br/><br/>19.10 Opening Reinforcements 451<br/><br/>19.11 Vessel Supports 453<br/><br/>19.12 Design of Flat-bottomed Cylindrical Vessels 462<br/><br/>19.13 Shell-and-Tube Heat Exchangers 463<br/><br/>19.14 Mechanical Design – Summary 464<br/><br/>Exercises 465<br/><br/>References 467<br/><br/>20 Process Plant Layout − Site Layout 469<br/><br/>20.1 Site, Process, and Equipment Layout 469<br/><br/>20.2 Separation Distances 470<br/><br/>20.3 Separation for Vapor Cloud Explosions 472<br/><br/>20.4 Separation for Toxic Emissions 477<br/><br/>20.5 Site Access 477<br/><br/>20.6 Site Topology, Groundwater, and Drainage 479<br/><br/>20.7 Geotechnical Engineering 481<br/><br/>20.8 Atmospheric Discharges 481<br/><br/>20.9 Wind Direction 482<br/><br/>20.10 Utilities 483<br/><br/>20.11 Process Units 483<br/><br/>20.12 Control Room 483<br/><br/>20.13 Ancillary Buildings 485<br/><br/>20.14 Pipe Racks 485<br/><br/>20.15 Constraints on Site Layout 487<br/><br/>20.16 The Final Site Layout 487<br/><br/>20.17 Site Layout − Summary 487<br/><br/>References 487<br/><br/>21 Process Plant Layout − Process Layout 489<br/><br/>21.1 Process Access 489<br/><br/>21.2 Process Structures 489<br/><br/>21.3 Hazards 492<br/><br/>21.4 Preliminary Process Layout 492<br/><br/>21.5 Example – Preliminary Process Layout 493<br/><br/>21.6 Process Layout – Summary 498<br/><br/>References 498<br/><br/>Appendix A Weibull Reliability Function 499<br/><br/>Appendix B MTTF for the Weibull Distribution 501<br/><br/>Appendix C Reliability of Cold Standby Systems 503<br/><br/>Reference 504<br/><br/>Appendix D Corrosion Resistance Table 505<br/><br/>Appendix E Moment of Inertia and Bending Stress for Common Beam Cross-Sections 509<br/><br/>E.1 Solid Rectangular Cross-Section 509<br/><br/>E.2 Hollow Rectangular Cross-Section 509<br/><br/>E.3 Solid Circular Cylinder 510<br/><br/>E.4 Hollow Circular Cross-Section 511<br/><br/>E.5 Approximate Expressions for Thin-Walled Cylinders 511<br/><br/>Appendix F First Moment of Area and Shear Stress for Common Beam Cross-Sections 513<br/><br/>F.1 Solid Rectangular Cross-Section 513<br/><br/>F.2 Hollow Rectangular Cross-Section 513<br/><br/>F.3 Solid Circular Cross-Section 514<br/><br/>F.4 Hollow Circular Cross-Sections 515<br/><br/>Reference 515<br/><br/>Appendix G Principal Stresses 517<br/><br/>Appendix H Dimensions and Weights of Carbon Steel Pipes 521<br/><br/>Appendix I Bending Moment on Horizontal Cylindrical Vessels Resulting from a Liquid Hydraulic Head 525<br/><br/>References 526<br/><br/>Appendix J Equivalent Cylinder Approximation 527<br/><br/>Index 529 |
| 520 ## - SUMMARY, ETC. |
|---|
| Summary, etc |
"This book is intended to provide a practical guide to chemical engineering process plant design for students of chemical engineering, particularly in relation to design projects. It will also be of practical value to practising chemical engineers. It picks up the design process after the texts on conceptual process design and covers an area which is critically important to chemical engineers. The text starts by giving an up-to-date approach to the structure of process design projects as practised industrially. After a summary of the conceptual development process designs, the text explores the wider issues of process design in terms of the services (utilities) required to make a practical process design function. A key learning requirement for all chemical engineering students is gaining an understanding of reliability, maintainability and availability. Without knowledge of this area, chemical engineers cannot specify with confidence the use of standby equipment, redundancy, the reliability required of safety equipment, the required availability to meet production targets and the use of storage to achieve the required process availability. A number of chapters have been included to give an introduction to reliability theory to achieve these goals"-- |
| Assigning source |
Provided by publisher. |
| 545 0# - BIOGRAPHICAL OR HISTORICAL DATA |
|---|
| Biographical or historical note |
About the Author<br/>Professor Robin Smith is Professor of Chemical Engineering at the University of Manchester. Before joining the University of Manchester he gained extensive industrial experience with different companies in process investigation, production, process design, process modelling and process integration. He has co-founded three spin-out companies from the University of Manchester and has acted extensively as a consultant to industry. He is a Fellow of the Royal Academy of Engineering, a Fellow of the Institution of Chemical Engineers in the UK and a Chartered Engineer. He has published widely in the field of process integration and is author of “Chemical Process Design and Integration”, published by Wiley. He was awarded the Hanson Medal of the Institution of Chemical Engineers, UK for his work on waste minimization, and the Sargent Medal for his work on process integration. |
| 650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM |
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| Topical term or geographic name as entry element |
Chemical plants |
| General subdivision |
Design and construction. |
| 650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM |
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| Topical term or geographic name as entry element |
Chemical process control. |
| 906 ## - LOCAL DATA ELEMENT F, LDF (RLIN) |
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7 |
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cbc |
| c |
orignew |
| d |
1 |
| e |
ecip |
| f |
20 |
| g |
y-gencatlg |
| 942 ## - ADDED ENTRY ELEMENTS |
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| Source of classification or shelving scheme |
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| Item type |
BOOK |